Balustrades

The freestanding system has been developed specifically to provide an inexpensive method of utilising the ease of maintenance and aesthetic beauty of glass. Only the bottom edge is set into the floor, thereby eliminating the need for costly framing and fixing. The result is a continuous all glass balustrade of exceptional Armourplate strength that is easy to specify and equally easy to install for internal or external applications.

Installation instructions

Preparation of Channel/Groove

Preparation of Channel/Groove
The pre-formed groove should be thoroughly cleaned and saturated with water for 24 hours prior to grout application. Immediately before laying grout remove all surface water and any remaining debris from the groove.

For a channel formed from steel sections in or on a concrete floor, all steel surfaces should be cleaned and primed prior to installation. The channel or groove should be clean and free of obstruction.

Positions of joints between glass and panels should be measured and marked before starting work.

Neoprene setting blocks 20mm thick, 25mm wide and 100mm long should be located in the channel or groove at 750mm centres.

These may be placed diagonally in the groove to ensure firm support for the glass panels.

Erection of Glass panels

In their final positions, make sure the glass panels are centered in the groove, vertically aligned and with vertical joints consistent between 3mm and 6mm.

Use neoprene spacer blocks to achieve centering in the groove.

Use packing, if necessary, beneath the panels to achieve consistent vertical joints.

Use neoprene spacers at the joints to avoid glass-to-glass contact during installation.


All Dimensions in Millimeters

Drawing of sectional
elevation - Straight
 
     


 

Balustrades

Use temporary supports to hold the panels in position while the grout cures to achieve vertical alignment. The nature of these temporary supports depends on site conditions and is at the Discretion of the Installer. They must be secure enough to hold the glass panels in their final position for approximately 12 hours after pouring of the grout.

Suggested method of support
  1. Insert timber wedges loosely into the groove on either side of the glass panels.
  2. Fix a straight timber batten along the top of the panels to ensure alignment of top edges.
  3. Tap in wedges until firm.

Grout

Mix grout and pour according to manufacturers’ instructions.

Backfilling

When wooden wedges are used as supports, carefully remove these after 12 hours from time of pouring and backfill with freshly mixed grout.

Cleaning of glass

Carefully remove all excess grout from the glass surfaces. Wash glass with clean water or with a small quantity of detergent added, using a clean cloth or sponge.

Finishing

Seal the grout surface with non-acetic silicone sealant. Affix handrail, if required, 48 hours after pouring, using silicone between the handrail and glass panel for permanent fixing. (Vertical joints may also be silicone sealed if desired)